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Questions
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101.
What are the advantages of CNC over conventional machines?
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102.
What is CNC, and how does it work?
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103.
How does surface roughness affect machining performance?
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104.
What is shot blasting, and what are its advantages?
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105.
What is anodizing, and where is it applied?
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106.
What is electroplating?
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107.
What are the different surface finishing techniques?
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108.
What is case hardening, and where is it used?
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109.
What is tempering, and how does it affect metal properties?
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110.
What is annealing, and why is it done?
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111.
What are the different heat treatment processes?
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112.
What is heat treatment, and why is it necessary?
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113.
What are the advantages of press working?
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114.
How is sheet metal thickness measured?
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115.
What tools are used in sheet metal work?
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116.
What is roll forming?
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117.
What is the difference between punching and blanking?
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118.
What are the different types of sheet metal joints?
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119.
What is deep drawing, and where is it used?
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120.
What is bending, and what are its types?
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121.
What are the different sheet metal cutting operations?
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122.
What is sheet metal work, and what are its applications?
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123.
What is the role of a gating system in casting?
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124.
How is quality control performed in casting?
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125.
What are the common defects in casting?
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126.
What is die forging, and how does it work?
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127.
What is the difference between hot forging and cold forging?
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128.
What are the different types of forging processes?
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129.
What is investment casting, and where is it used?
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130.
What are the advantages of sand casting?
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131.
What is pattern making in casting?
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132.
What is casting, and what are the different casting methods?
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133.
What are welding defects and their causes?
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134.
What is brazing, and what are its advantages?
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135.
What is soldering, and how does it differ from welding?
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136.
What is spot welding, and where is it used?
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137.
What is resistance welding?
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138.
What is TIG welding, and how is it different from MIG welding?
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139.
What is arc welding, and how does it work?
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140.
What is gas welding, and where is it used?
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141.
What is welding, and what are its types?
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142.
What safety precautions should be followed while grinding?
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143.
What is the function of a coolant in grinding?
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144.
What are the different types of grinding wheels?
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145.
What are the different types of grinding machines?
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146.
What is grinding, and what are its applications?
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147.
What is counterboring and countersinking?
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148.
What is reaming, and why is it done?
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149.
What is reaming, and why is it done?
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150.
What are the different types of drill bits?
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151.
What are the different types of drilling machines?
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152.
What is a drilling machine, and how does it work?
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153.
How is a workpiece held in a milling machine?
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154.
What is a universal milling machine?
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155.
What are the advantages of milling over turning?
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156.
What is slot milling, and where is it used?
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157.
What are the different types of milling cutters?
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158.
What is indexing in milling, and how is it performed?
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159.
What is the difference between up-milling and down-milling?
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160.
What are the different types of milling operations?
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161.
What are the different types of milling machines?
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162.
What is a milling machine, and how does it work?
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163.
What are the differences between a CNC lathe and a conventional lathe?
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164.
How do you calculate spindle speed for lathe operations?
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165.
What is thread cutting on a lathe?
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166.
What is taper turning, and how is it achieved?
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167.
What is knurling, and why is it done?
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168.
What is turning, and what are its types?
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169.
What is facing operation on a lathe?
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170.
What are the different operations performed on a lathe?
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171.
What are the different types of lathe machines?
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172.
What is a lathe machine, and what are its main components?
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173.
What is the role of refractories in high-temperature industries?
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174.
How does FEA help in optimizing a design?
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175.
What are the limitations of FEA in machine design?
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176.
How is stress distribution analyzed using FEA?
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177.
What are boundary conditions in FEA, and why are they important?
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178.
What are the common types of elements used in FEA?
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179.
What are the advantages of using FEA in structural analysis?
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180.
What is Finite Element Analysis (FEA), and how is it used in machine design?
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181.
What is impact load, and how does it affect design?
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182.
What are the different types of loads that a machine component can experience?
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183.
What is load analysis in machine design?
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184.
What is the purpose of a centrifugal clutch?
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185.
What is regenerative braking, and how does it work?
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186.
How is braking torque calculated?
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187.
What are the key factors in brake pad material selection?
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188.
How do self-energizing brakes work?
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189.
What is the role of friction coefficient in clutch design?
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190.
How does a disc brake differ from a drum brake?
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191.
What are the different types of brakes used in machines?
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192.
What is the difference between a friction clutch and a positive clutch?
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193.
What are the different types of clutches used in machines?
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194.
How do springs behave under cyclic loading?
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195.
What are the key factors in spring material selection?
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196.
What is the function of a helical torsion spring?
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197.
How do you calculate spring stiffness?
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198.
What is the difference between compression and extension springs?
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199.
What are the different types of springs used in machines?
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200.
What is stress relief annealing in welding?