Short Answer:
Accelerators are chemical admixtures added to concrete to speed up the setting time and early strength gain. They help the concrete harden faster, especially in cold weather or urgent repair works. This reduces the time needed before finishing or loading the structure.
The main effect of accelerators in concrete is to make it set and gain strength more quickly. This is useful in early formwork removal, cold weather concreting, and emergency patching jobs. Common accelerators include calcium chloride and non-chloride types for reinforced concrete to prevent corrosion.
Detailed Explanation:
Effect of Accelerators in Concrete
Accelerators are important chemical admixtures in civil engineering that are used to modify the behavior of concrete. Their main role is to reduce the initial and final setting times of concrete and increase early strength development. This helps speed up construction work and allows for quicker handling, finishing, or loading of the concrete structure.
When accelerators are added to the concrete mix, they boost the hydration rate of cement, which is the chemical reaction between cement and water. This faster reaction causes the concrete to set and harden sooner than normal. This is especially helpful in low-temperature conditions where concrete tends to set very slowly, which can delay the project and reduce early strength.
Why Use Accelerators in Concrete?
Accelerators are used in situations where early strength is required or when construction speed is important. In many projects, concrete needs to gain strength quickly so that formwork can be removed sooner, or traffic can resume on a pavement within hours. Accelerators help achieve this goal without increasing the cement content or using heat curing methods.
Main Effects of Accelerators:
- Faster Setting Time:
The most visible effect of using accelerators is that concrete sets quickly after pouring. This helps in early finishing, reduces labor time, and avoids weather delays. - Higher Early Strength:
Accelerators help concrete reach usable strength levels in the first 24–48 hours, which is important in emergency repair jobs or in cold weather when cement normally reacts slowly. - Better Cold Weather Concreting:
Low temperatures slow down the chemical reaction in cement, causing weak and delayed setting. Accelerators help overcome this issue by increasing the reaction rate, even in cold conditions. - Faster Formwork Removal:
In high-rise buildings or precast construction, removing and reusing formwork quickly saves time and cost. Accelerated strength gain allows early stripping of formwork without damaging the structure. - Increased Productivity:
Because concrete sets faster and gains strength earlier, the construction schedule moves quicker. This is especially useful in road repair, tunnel lining, or precast segment casting.
Common Types of Accelerators:
- Calcium Chloride (CaCl₂):
One of the oldest and most effective accelerators, used mainly in plain (non-reinforced) concrete. However, it can cause corrosion in steel reinforcement, so it’s avoided in reinforced concrete. - Non-Chloride Accelerators:
These are specially made to avoid corrosion risks in reinforced or prestressed concrete. Examples include calcium nitrate, calcium formate, and sodium thiocyanate.
Points to Keep in Mind:
- The dosage must be properly controlled. Too much accelerator can lead to cracking, reduced long-term strength, or rapid stiffening.
- Accelerators are not substitutes for proper curing. Even when concrete sets fast, curing is essential for long-term durability.
- Chloride-based accelerators should never be used in concrete with steel bars or in marine environments.
Where Are Accelerators Used?
- Cold weather concreting
- Repair works on roads, bridges, or tunnels
- Precast concrete units
- Fast-track construction projects
- Industrial floors or slabs needing early load
Conclusion:
Accelerators in concrete help speed up setting and early strength gain, making them ideal for fast-paced construction, repair work, and cold weather conditions. They improve project efficiency, reduce delays, and support timely progress on site. However, correct selection and careful dosage are important to avoid negative effects like shrinkage or corrosion. When used properly, accelerators make concrete more adaptable to various construction challenges.