What is packaged air conditioning unit?

Short Answer:

A packaged air conditioning unit is a type of air conditioning system where all the main components like compressor, condenser, evaporator, and expansion valve are enclosed in a single casing. It is installed outside the room, usually on the roof or ground, and supplies cool air to the rooms through ducts.

Packaged air conditioning units are mainly used for cooling medium-sized areas such as restaurants, halls, offices, and small factories. They are more powerful than window or split systems and provide uniform cooling to large spaces through centralized duct connections.

Detailed Explanation :

Packaged Air Conditioning Unit

A packaged air conditioning unit is a self-contained system designed to cool or heat medium to large spaces efficiently. The word “packaged” means that all components of the refrigeration system are combined into a single unit or package. It is placed outside the building, and the conditioned air is distributed inside through ductwork.

This system is ideal where the cooling capacity requirement is higher than that of a split system but lower than a central air conditioning system. It is commonly used in schools, offices, restaurants, halls, and small industrial areas where duct installation is possible.

Construction of Packaged Air Conditioning Unit

The packaged air conditioning system consists of several major parts assembled together in one cabinet. The important components are:

  1. Compressor:
    The compressor compresses the refrigerant gas, increasing its pressure and temperature. It is the heart of the system and circulates the refrigerant through the entire cycle.
  2. Condenser Coil and Fan:
    The condenser removes heat from the refrigerant gas and converts it into a liquid. The fan blows air over the condenser coil to release the absorbed heat into the atmosphere. Condensers in packaged units are usually air-cooled or water-cooled.
  3. Evaporator Coil:
    The evaporator coil is the part where the air is cooled. The refrigerant inside the coil absorbs heat from the indoor air, thus reducing its temperature before it is sent back to the room through ducts.
  4. Expansion Valve:
    The expansion valve controls the flow of refrigerant into the evaporator by reducing its pressure and temperature.
  5. Air Filter and Blower:
    The air passes through a filter to remove dust and dirt, then the blower fan circulates the cooled air through ducts into the rooms.
  6. Casing or Enclosure:
    All these components are packed in a strong metal cabinet that protects them from weather and provides easy maintenance access.

Working of Packaged Air Conditioning Unit

The working of a packaged air conditioning unit is based on the vapour compression refrigeration cycle, which involves compression, condensation, expansion, and evaporation.

  1. Air Cooling Process:
    The blower fan draws warm air from the room through ducts and passes it over the evaporator coil. The refrigerant inside the coil absorbs heat from this air, cooling it down. The cooled air is then supplied back to the room through ducts.
  2. Refrigeration Cycle:
    • The refrigerant absorbs heat in the evaporator and becomes low-pressure vapour.
    • The compressor then compresses this vapour to a high-pressure, high-temperature gas.
    • This gas passes through the condenser coil, where it releases heat and becomes liquid.
    • The expansion valve reduces the pressure of this liquid, making it ready to absorb heat again in the evaporator coil.
  3. Air Circulation and Heat Rejection:
    The blower continuously circulates cool air inside the building, while the condenser fan expels heat outside. This cycle continues until the desired room temperature is reached.

Types of Packaged Air Conditioning Units

There are mainly two types of packaged air conditioning units:

  1. Air-Cooled Packaged Unit:
    In this type, the condenser is cooled by air. The condenser coil and fan are located inside the outdoor unit, which blows air over the coils to remove heat. It is simpler and commonly used for small to medium buildings.
  2. Water-Cooled Packaged Unit:
    In this type, the condenser is cooled by water circulated through a cooling tower. It is used in places where high efficiency is needed and where air cooling is not effective due to hot outdoor conditions.

Advantages of Packaged Air Conditioning Unit

  • Compact design as all components are housed in one unit.
  • Suitable for medium-sized buildings or multiple rooms.
  • Easy to install compared to large central systems.
  • Can provide both cooling and heating (in reversible models).
  • Less noisy inside the building since the unit is placed outside.

Disadvantages of Packaged Air Conditioning Unit

  • Higher cost than small split or window systems.
  • Requires more space outside for installation.
  • Needs ductwork for air distribution, which increases setup time.
  • Maintenance requires professional service due to compact assembly.

Applications of Packaged Air Conditioning Unit

Packaged air conditioning systems are widely used in:

  • Offices and small commercial buildings
  • Restaurants and shops
  • Cinema halls and conference rooms
  • Educational institutions
  • Small industrial plants

These systems provide efficient cooling for medium-sized buildings where centralized control and duct distribution are preferred.

Conclusion

A packaged air conditioning unit is a complete air-conditioning system enclosed in one cabinet and designed for medium-sized applications. It offers an efficient, space-saving, and cost-effective way to provide comfort cooling to multiple rooms or open spaces. Though more expensive than window or split systems, it bridges the gap between small and central systems, making it a perfect choice for commercial and institutional use where reliable performance and easy installation are required.