What is Hartnell governor?

Short Answer:

A Hartnell governor is a type of spring-loaded centrifugal governor that controls the speed of an engine by adjusting the fuel supply. It uses a spring and lever mechanism instead of heavy rotating masses or dead weights, making it more compact and responsive. The governor maintains a nearly constant engine speed by balancing centrifugal force of the rotating balls with the compression of a spring.

In this governor, when the engine speed increases, the balls move outward, compressing the spring and moving the sleeve to reduce fuel supply. When the speed decreases, the spring pushes the sleeve downward to increase fuel flow, thus keeping the engine speed steady.

Detailed Explanation :

Hartnell Governor

The Hartnell governor is a centrifugal type of governor developed to provide better control, high sensitivity, and compact design. Unlike Porter or Proell governors, which use gravity and dead weights to control engine speed, the Hartnell governor employs a spring to produce the controlling force. This makes it highly suitable for high-speed engines where quick response and stability are essential.

It works on the basic principle that the centrifugal force generated by rotating balls varies with the speed of the spindle. The movement of these balls adjusts the sleeve position, which in turn controls the throttle valve or fuel supply mechanism to maintain a nearly constant engine speed.

Construction of Hartnell Governor

The main components of a Hartnell governor are:

  1. Spindle:
    The vertical spindle is connected to the engine and rotates at a speed proportional to the engine speed. It forms the main axis on which all parts are mounted.
  2. Balls (Fly Balls):
    Two balls are attached to the governor mechanism. They rotate with the spindle and move outward or inward depending on the centrifugal force generated by engine speed.
  3. Sleeve:
    A sleeve is mounted on the spindle and moves up or down depending on the movement of the balls. It is connected to the throttle valve through a linkage mechanism that regulates the fuel supply.
  4. Bell Crank Lever:
    Each ball is attached to one end of a bell crank lever. The pivot of the lever is fixed to the frame, and the other end is linked to the sleeve. This lever system converts the radial motion of the balls into the axial motion of the sleeve.
  5. Spring:
    A helical compression spring is mounted between the frame and the sleeve. This spring provides the controlling force which opposes the centrifugal force of the rotating balls. Its stiffness determines the sensitivity of the governor.
  6. Frame:
    The frame holds all components together and allows the lever and sleeve to move freely during operation.

Working of Hartnell Governor

The Hartnell governor operates based on the balance between centrifugal force and the spring force.

  • When the engine speed increases:
    As the engine speed rises, the spindle rotates faster. The centrifugal force acting on the rotating balls increases, causing them to move outward. This outward motion lifts the sleeve upward by means of the bell crank levers. The upward movement of the sleeve compresses the spring and simultaneously reduces the fuel supply by partially closing the throttle valve. The engine speed then decreases back to its normal value.
  • When the engine speed decreases:
    When the engine slows down, the centrifugal force decreases. The compression in the spring now pushes the sleeve downward through the bell crank levers, pulling the balls inward. This action opens the throttle valve wider, allowing more fuel into the engine. The engine speed increases until the normal speed is restored.

This continuous adjustment helps the governor maintain a constant speed even when the load on the engine changes.

Advantages of Hartnell Governor

  1. Compact Design:
    It is smaller and lighter than gravity-controlled governors because it uses a spring instead of heavy dead weights.
  2. High Sensitivity:
    The spring mechanism allows it to respond quickly to speed changes.
  3. Suitable for High Speeds:
    Since the controlling force depends on a spring, it works effectively at higher engine speeds.
  4. Adjustable Speed Range:
    By changing the spring stiffness, the speed range and sensitivity can be easily adjusted.
  5. Stable Operation:
    It provides smooth control and prevents engine speed fluctuations.

Disadvantages of Hartnell Governor

  1. The performance depends on the spring’s elasticity, which may change over time.
  2. Friction between moving parts can affect accuracy.
  3. Not suitable for very low-speed engines.

Applications

Hartnell governors are widely used in:

  • High-speed internal combustion engines
  • Steam turbines
  • Diesel engines
  • Automotive engines and small machinery requiring compact speed control systems
Conclusion

The Hartnell governor is a spring-controlled centrifugal governor that offers precise and stable control of engine speed. By using a spring instead of heavy weights, it provides higher sensitivity and quicker response to load changes. Its compact size and reliable performance make it ideal for modern high-speed engines. The balance between centrifugal force and spring force ensures efficient automatic speed regulation under varying load conditions.